Guzzi Power Technical Reports.
Got a good modification or fix for your Guzzi? Send
it to us!
Brakes:
-All-
03.28.03 - Rebuilding
a Brembo Master Cylinder by Turin
04.10.02 - Removing
Brake Rotors Without Boogering the Hex-Head Fasteners
-Tonti-
10.08.07 - Dual
Rotor Upgrade on your '00-01 Jackal
by Jack Price
12.25.05 - Yamaha
Brakes on a Lemans V by Andy
Murray
05.12.05 - Bleeding
Linked Brakes by Various
03.18.03 - Lemans1000/Cal
III Brake Light Switch by Steve Kropelnicki
12.31.02 - Integrated
EV Brake Adjustment
12.27.02 - De-Linking
EV Brakes by Robert Brooks
05.09.02 - Repairing
a Brake Proportioning Valve for a Mille GT
by Stan McDaniel
04.24.02 - EV
Brake Mod by Sidney in NC
-Spine-
05.15.03 - V11
Sport Owners - Rear Brake WARNING!
by Patrick Roush
03.07.03 - V11S
Rear Brake Master Cylinder Failure
by Carl Allison
-Small Block-
12.11.04 - Breva
Owners - Rear Brake Line WARNING!
Comfort:
-Tonti-
08.12.03 - Aftermarket
Peg Options on Your Stone / Cal by
Jeff Brannen
12.24.02 - Centauro
Bars on my Bassa by Mark Pintar
12.01.02 - Guzzi
Bolt-on Rearsets for your Jackal by
David Washburn
11.01.02 - Custom
Bar Risers for Your EV/Stone by Jeff
Brannen
11.11.02 - Spine
Frame Foot Peg Replacement by Craig
Calmer
-Spine-
11.27.02 - Modifying
a '02+ Le Mans' Ergos by Ian Johnston
09.08.02 - Rubber
Peg Replacement for Your V11 Sport
by Rich Maund
Cosmetic:
-All-
08.03.06
- EV/California
Gas Tank Trim by Mark West
11.23.04 - Highly
Flexible Rubber Edge Trim
11.23.03 - Powdercoating
Your Frame? VIN Plate Removal Made Simple
by Kurtis
07.21.03 - Powder-Coating
OEM Wheels by Rob Buczynski
06.06.02 - Paint
touch-up Matches - ALL by Various
04.19.02 - Decals
by Many
-Tonti-
04.26.08 - Low
budget Cali custom throttle body covers
by Frank Marsiglio
03.30.05 - Buell
Turn Signal Full Integration by Jeff
Brannen
10.25.03 - Rizoma
Mirrors on My Bassa by Mark Pintar
08.12.03 - Bar-End
Helmet Locks & CRG Mirror Install
by Jeff Brannen
06.23.03 - Newer
Style Kickstand on Your Older Cal/EV
by Mark Pintar
-Spine-
01.11.05 - Wider
OEM Mirrors For Your '02+ Le Mans
10.07.02 - Alternative
Mirrors For Your 1100 Sport by Jerry
Riedel
10.04.02 - V11
Sport Turn Signal Cross-Reference
by Various
Fixes:
-All-
06.28.06 - Oil
Pressure Gauge Addition - Greg Field
06.28.05 - Sticky
Gas Cap/Key Fix - Larry K.
08.04.04 - F.I.
Linkage E-Clip Replacement for Jackal, Bassa, EV, Stone
by Sean Flanagan
11.23.03 - Fragile
Speedo Cable Fix by Steve Kropelnicki
06.13.03 - Speedo
Repair Shops by Various
03.17.03 - Timesert,
Not Helicoil Sparkplug Repair by Ed
Milich
10.30.02 - Bar
End Mirrors Loose? by Ed Milich
09.02.02 - Leaky
Marchesini's? by Jerry Reidel
02.18.02 - Famed
Neutral Switch Leak by Jerry Reidel
10.17.01 - Plastic
Repair by Jerry Riedel
-Tonti-
12.08.06
- Cal
II/III Brake and Shifter Bushing Replacement
(.PDF) by Rich Arimoto
09.21.06 - '04+
Cals - In-Tank Fuel Line Seperation
by Will Speer
01.30.06 - JackalStoneEV
Tail Light Assembly Fix - Mike
Haven
06.27.05 - Hydra-Valve
Update Kits - Tech
06.23.05 - Throttle
Recall - Tech
05.13.05 - Hydra-Valve
Engine Issues - Tech - Dave Richardson
01.20.04 - Cal/EV
Gas Filler Bubbling Paint -
Tech
11.05.03 - Stripped
Sport 1100 Axle? by Thomas Grim
08.26.03 - EV
Oil Breather Hose Option by JoeB
06.10.03 - Fuel
Starvation Problem on a T3 by Bob
Dickman
03.17.03 - Old
Style Brembo F08 Nipple Repair by
Rob D
03.09.03 - Low
Fuel light & Sensor Repair by
Andy
02.10.03 - Fixing
Side Stands that are Too Vertical
by Brian Le Cornu
11.17.02 - F.I.
Clamp and Hose replacement by Patrick
Hayes
11.16.02 - Headlight
Replacements on Your Newer Guzzi?
by Patrick Hayes/Todd Haven
04.22.02 - Leaky
Fuel Injector? by Bob Winters
10.17.01 - EV
Fuel Sensor / Tank Rattle by Anthony
Fiore
10.17.01 - Oil
Temperature Sensor Leak by Anthony
Fiore
10.17.01 - Phase
Sensor Leak by Anthony Fiore
-Spine-
06.29.05 - Quota
Brass Oil Temp Plug - Greg Field
03.15.05 - V11S
Tachometer Cable Breakage - Tech
12.31.04 - Spring,
Sprang, Sprung - V11S Fast Idle Spring Swap
- Bruce B.
07.09.04 - Fuel
Starvation above 5k rpms? - by Jim
McDonald
02.14.04 - Vibrating
V11Sport Mirrors -
by Graham Allardice
01.20.04 - V11S
Speedo Cable breakage -
Tech
01.05.04 - Daytona/Sport1100
Sidestand Warning! by Ed Milich
07.28.02 - Newer
Rear Drive Leaky? by Sean Fader
11.26.01 - Spine
Frame Rear Drive Pinion Seal Replacement Procedure
by Jerry Riedel
-Small Block-
01.20.04 - Breva
Owners - Check Your Exhaust Flange Nuts
- Tech
Data:
03.15.05 - Modern
V.I.N. Data - Todd Haven
Electrical:
-All-
11.11.05 - EV/Jackal/Bassa
1100 TPS Setup (Large PDF file link)
by Rich Arimoto
10.24.05 - EV
1100 Tach Replacement by Patrick Hayes
08.12.05 - Tach
Repair by John Gorman
07.20.05 - Electronic
Tach Signal Fix by Allan Kirk
01.22.05 - Odyssey
Battery Info by John Henry
01.05.05 - Guzzi
Charging System Reference Manual by
Russ Marooney
12.19.04 - Bike
Died? Phase Sensor Failure by Bill
Doll
09.03.04 - Spark
Plug Variables by Various
06.09.04 - EV1100
Dash Indicator Bulb Replacement by
Don Littlefield
09.17.03 - Tympanium
Regulator/Rectifier Replacement by
Tomas Grim
05.07.03 - Late
Model Tach Stop Working? by Pete Serrino
04.07.03 - Auxiliary
Alternator Setup by Neil Poersch
03.10.03 - Striped
Wire Trick by Rich Arimoto
07.07.02 - Late
Model No Start Condition - Valeo Solenoid Sticking
by John Ulrich
07.02.02 - 90%
of Guzzi Charging Problems Solved Here
by Ed Milich
04.01.02 - Relays
Swap no's and Suppliers for Late and Early Model Bikes
by Various
03.24.02 - Cheap
Valeo Starter Dealer by Various
01.02.02 - Curing
Tach and Electrical Problems by Carl
Allison
10.02.01 - Faulty
Starter Switch on Your Newer Guzzi?
by Mark C. John
-Tonti-
06.10.08 - Modern
Tonti Switch Adaptation by Mike Hinz
03.18.06 - Tonti
Key Relay Fix by George Dockray
03.15.05 - Low
Fuel Sensor Repair by Andy Skipper
10.15.04 - Headlight
Relay Tip by George Dockray
07.13.04 - Valeo
Starter Failure by Dana Gregory
01.20.04 - Shorting
Ignition Fuse on your '02-03 Cal?
- Tech
11.23.03 - 850
Lemans Lighting Test by Warren Kurtz
09.17.03 - Voltage
Regulator/Rectifier Replacement by
Matthew Funk
07.21.03 - SPIII
Charging Solutions by Brian UK
06.13.03 - Newer
Cal/EV Fuel Pump Replacement by
Various
06.09.03 - 1100
Cal-i Ignition Misfire Diagnoses by
Various
04.20.03 - Charging
Light Glowing at Idle? by Mick Breen
02.15.03 - Small
Block & Big Block Bosch Charging System Cross Reference
by Russ Marooney
11.11.02 - How
to Wire Headlight and Other Relays
by Topi Kuusinen
10.29.02 - Replacement
HD TPS vs. MG TPS by Jeff Brannen
09.30.02 - Hesitating
'98 EV? Replace the TPS by Yaniv Adir
01.02.02 - Ex-Cali
Tach transfusion for Jackal Owners
by Ray Chandler
-Spine-
02.20.08 -
Idle TPS/Throttle Balancing Tuning
by John Mickowski
05.05.05 - Oil,
Temp and other sensor Specifications
by Chris Bell
10.10.04 - Rosso
Corsa PCIII Installation Warning by
Daniel Cooper
01.20.04 - V11S
Cut-out Under Acceleration? -
Tech
11.03.03 - Brass
OEM Head Temp. Sensor Upgrade; by
Mike DelVal
10.13.03 - Relays,
Why They Fail and How to Fix by David
Laing
07.14.03 - Sport
1100 Intermittant Electrical Problem
by Eric Trosper
06.23.03 - V11
Sport Won't Start? Part II by Various
04.13.03 - More
1.6M Sport 1100-i ECU Repair by Mike
Haven
07.28.02 - V11
Sport Neutral Switch Failure by Rich
Maund
07.20.02 - Sport
1100i Computer Repair by Bill Doll
06.20.02 - V11
Sport Won't Start? by Tom Halchuk
03.24.02 - Front
Brake Switch for Newer Guzzis by Charles
Rader
02.13.02 - Accessing
EPROM's on Sport 1100i, Daytona RS, and Centauro
by Chris Kelly
01.23.02 - Sport
1100 Common Wiring Problems by Carl
Allison
01.06.02 - Headlight
Failure on Sport 1100's by Carl Allison
12.10.01 - Lights
out... on your V11 Sport Dash? by
John Wells
-Small Block-
12.15.02 - Small
Block Lucas Prince of Darkness Starters
by Phil Finocchiaro
04.22.02 - V50
Switch Replacement by Alan Goldsworthy
03.03.02 - Small
Block Starter Relay Fix by Pat Hayes
Miscellaneous:
07.28.06 - Cal
Shifter Mod by Jeff Brannen
08.04.03 - Electronic
to Manual Fuel Petcock Replacement
by Jeff Brannen
02.12.03 - Easy
LockTite Removal by Sidney Conn
06.06.02 - Newer
Guzzi Key Blank Options by Various
01.11.02 - Want
to Remove Your Glass/Bevel on Your Gauges?
by Hennie Maartens
11.05.01 - Jackal
Throttle Locked Up? The Cure! by Jim
Lucia
10.31.01 - Tool
Kit Contents for New Riders by Kevin
Foote
Maintenance:
-All-
12.25.06
- Guzzi
Shop Manuals
12.09.06 - Bosch
Platinum Spark Plugs - Pat Hayes
01.02.05 - Basic
Valve Adjustment Procedure by Terry
12.10.04 - In-Tank
Fuel Filter Alternate by Todd
Haven/MPH
02.18.03 - How
Not to Pull a Rear Main Bearing by
Mal
10.15.02 - Late
Model Air Filters by Various
08.22.02 - Finding
TDC/Adjusting Valves by Tracy Martin
07.07.02 - Simple
Motor Oil Filling Tip by Rich Arimoto
06.06.02 - Rear
Drive Drain Tip by Rich Arimoto
03.27.02 - WD40
Worship - Electrical connections by
Rob Macfie
02.22.02 - Fuel
and Oil Filter Alternates by Various
02.07.02 - Rear
Drive Tear Down by Pete Roper
07.15.02 - Rear
Drive Rant #2 by Pete Roper
01.29.02 - Fuel
Filter Replacement by Rich Arimoto
01.24.02 - Rear
Drive Clean-up and Inspection by Kevin
Foote
-Breva 11-Griso-MGS-01-
12.21.08
- 8V
Valve Adjust Procedure by Pete
Roper (0.5 Meg .pdf)
09.21.06 - Breva
11, Griso, Norge Oil Filter Alternates
by Various
-Tonti-
09.25.03 - '99EV
Clutch, U-joint, Carrier Bearing and Return Spring Replacement
- by Joe Martin
08.22.02 - Late
Model EV FI Tuneup Procedure by Jeffrey
Brannen
-Spine-
12.13.08
-
V11 Lemans Parts Manual (5 Meg .pdf)
10.13.04 - Balancing
Quota Throttle Bodies by Roger Garlick
04.20.04 - Sport1100
Engine Rebuild Tips by Ed Milich
01.23.04 - V11S
Oil Filter Access by C. Allison &
D. Laing
09.12.03 - Daytona,
Sport 1100, V11S Right Rear Drive Housing Bearing
by Jason Wallace
08.07.03 - 4V
Cam Belt Replacement by Craig C
06.17.03 - Cheap
& Easy Oil Filter Cover Removal
by Patrick Grossman
06.20.02 - V11S
Driveshaft / Shifter Grease Fitting
by Tracy Martin
06.12.02 - Homemade
stand for Sport 1100's by Jerry Riedel
05.19.02 - Oil
System Faults for Spine Frames by
Sean Fader
01.02.02 - Sport
1100 Valve Adjustment by Carl Allison
00.00.00 - Oil
Filters Exposed by T. Creek
00.00.00 - V1000
Torque Specs by ramarren
Performance:
-All-
02.25.09
- V65
Racebike Dyno Run Mark III by Ed Milich
02.25.08 - V65
Racebike Dyno Run Mark II by Ed Milich
02.25.07 - V65
Racebike Dyno Run by Ed Milich
05.02.06 - V65
Racebike Dyno Run by Sean Fader
03.20.06 -
V50 Racebike Dyno Run by Ed Milich
06.20.05 - 750
Loopframe Racebike Dyno Run
10.01.03 - More
on Flywheel Inertia & Modeling
by Ed Milich
07.21.03 - M/M
Twin-Plug Coils for your newer Guzzi
by Various
05.25.03 - Big
Block Windage Tray-My Take by Ed Milich
03.25.03 - Megacycle
Cam Specs
03.18.03 - Adding
Valve Seals to a Two-Valve Guzzi by
Pete Serrino
02.16.03 - Guzzi
Racer Dyno Run by Charlie Cole
02.10.03 - Flywheel
Lightening by Ed Milich
12.24.02 - Guzzi
Cylinder Head Flow Data by Ed Milich
10.05.02 - Guzzi
Engine Blueprinting Data by Ed Milich
-Tonti-
08.10.06 - 1050
Stroker Dyno Run by Ed Milich
12.12.05 - 94mm
Pistons for your Tonti Guzzi by Mike
Tiberio
05.31.05 - 950cc
Lemans Dyno Runs by Pieter Evers
03.24.05 - Modifying
Non Filter Engine Cases to Filter Style
by George Dockray
05.20.04 - 850T
Hotrod Dyno Run by George Dockray
08.15.04 - 850
Lemans Dyno Run Stage II by Ed Milich
04.02.04
- 850
Lemans Dyno Run by Ed Milich
08.26.03 - Car
Hose Airbox Mod by MotoJussi
02.04.03 - Twin
Plug coils for a Bassa by John in
WI
12.02.02 - How
to Get 80+ rwhp from a '01 Cal-Special
by Jim
12.01.02 - Lemans
IV Dyno Runs by Ed Milich
11.12.02 - Yet
Another Lemans IV Jetting Article
by Ed Milich
04.22.02 - Cheap
Drivability Improvement for a V7 Sport
by Peter Yronwode
12.01.01 - LeMans
II Mods Page by Rich
-Spine-
12.27.05 - V11
Sport K&N Filter Install by Garritt
03.15.05 - 02
V11 Le Mans Dynorun by Miles-Kevin
Baron
01.31.05 - 03
V11 Le Mans Dynorun by Guy Lewis
05.29.03 - Rippin'
Rosso Part II by John Tavolacci
08.17.02 - Rippin'
PCIII'ed Rosso by John Tavolacci
10.30.02 - V11Sport
Sewer Pipe Ram Air by Tracy Martin
10.30.02 - Sport
1100i Engine Hot-rodding 101 by Pierre
P.
11.06.01 - V11
Lemans Dyno Run by Jack Price
-Misc.-
08.10.09 - Air/fuel
Ratio Conversion Chart
08.10.06 - Quota
Dyno Run and Tuning by Ed Milich
09.10.04 - RAM
Clutch Service Life Data Point by
Topi Kuusinen
Round
Things:
-All-
07.09.03 - Bearing
Sources by Various
-Tonti-
03.15.05 - Modern
17" Wheel Swap on my T3 - Bob
Gale
11.02.02 - Warped
Cal II Rotors? Check Your Wheel Bearings
by GuzziDad Steve
-Spine-
08.03.06 - V11
Sport Rear Drive Bearing Replacement by
Don Vanderweele
02.20.05 -
Sport1100i
Rear Drive Bearing Warning by Jeroen
02.04.03 - V11
Sport Owners: Check Your Rear Wheel Bearings
by Various
05.10.02 - U-Joint
to Carrier Bearing Fit by Bryan McCrae
11.20.01 - EV
/ Tonti Steering Head Bearing Replacement
by John Olsen
-Small Block-
05.25.02 - V50
Steering Head Tapered Roller Bearing Conversion
by John Fergusson
Suspension.
-All-
03.19.06
- Spring
Rate Calculator by Mike Tiberio
01.24.02 - Adjusting
Fork Alignment by Jerry Riedel
11.26.01 - Steering
Dampers by Ed Milich
09.04.01 - Guzzi
Practical Suspension Setup Tricks for Road Bikes: Ride Height /Damping
by Ed Milich
-Breva 11-
01.22.07 - Breva
Fork Oil Change by Graham A.
-Tonti-
03.30.05 - Race
Tech Emulator Data/Install on Your '00+ Cal
by Jeff Brannen
09.23.03 - 2004
Cali EV Touring Fork Oil Change For Dummies
by Bob Schantz
03.10.03 -
Fork
Seal Installation Tip by Rich Arimoto
01.02.03 - Fork
Oil Filling Tips by Rich Arimoto and
Russ Marooney
09.15.02 - EV
Fork Oil Replacement by Hubert Few
-Singles-
04.15.08 - Ladola
Fork Maintenance (4.5mb
PDF file) by Mike
Peavey
-Spine-
01.06.05 - Quota
Front End Tips by Russ Marooney
01.14.04 - V11S
Fork Spring Upgrade Info by Jason
06.16.03 - Suspension
Settings For Your Ohlins Suspended '02 Scura
by Roger Garlick
02.18.02 - WP
Inverted Fork Oil Change by Steven
Iveson
09.21.01 - Lemans
IV GSXR Front End Conversion (with Update)
by Ed Milich
-Misc.-
03.15.05 - Marzocchi
M1R Specifications
04.24.02 - Marzocchi
Strada Shock Manual
Tools:
05.10.04 -
Guzzi
Tools by Ed Milich
02.07.04 - Guzzi
CAD Models by Ed Milich
08.14.02 - Guzzi
Adaptation for Sears Motorcycle Lift
by Jeff Brannen
04.24.02 - Custom
Torque Wrench Calibration Tool by
Rich Arimoto
Tuning:
12.03.02 - Everything
you Ever Wanted to Know About Weber Fuel Injection
by Neil Spalding
05.14.02 - F.I.
Tune-up Procedure for Newer Guzzi's
by Sean Fader
02.27.02 - Lightening
a Tommaselli Throttle Pull by Andrew
"Gadget" Henzell
02.26.02 - Keihin
FCR Carb Tuning & Links by Mike
Wright
Tranny
& Final Drive Related:
-All-
07.31.06
- Locknuts
and Spanners for Guzzi Transmissions
by Tom Halchuk
05.31.05 - Stuck
Rear Drive Cover? by Mike Haven
05.29.03 - Guzzi
Gearing Spreadsheet by Mike Wright
-Tonti/Loop-
03.30.05 - Rear
Drive Gear Swapping 8:33 to 7:33 by
Jeff Brannen
11.05.03 - More
on Gearbox Shimming by Pete Roper and Rolf Johansen
06.05.03 - Proper
Shaft Alignment for Assembly of a Four Speed Transmission
by BJ Schwartz
08.10.02 - Transmission
Shimming by Charles Cole
10.15.01 - Transmission
Clunk?... The Shimmin' fix by Pete
Roper
-Spine-
01.20.04 - '00-01
V11S Tranny Recall - Tech
09.15.02 - Spine
Frame Tranny Removal / Install by
Mike Curtis
08.12.02 - Sport
1100 Shift Linkage Replacement by
Carl Allison